1.The double chamber incinerator shall preferably be designed. Air supply in the primary and secondary chamber shall be regulated between 30%-80% and 170%-120% of stoichiometric amount respectively. Flow meter/suitable flow measurement device shall be provided on the primary and secondary air ducting. The combustion air shall be supplied through a separate forced draft fan accounting for the air supplied through burners. Provision shall be made in the primary chamber to measure the water column pressure.
2. Capacity : up to 4000kg      burn not less than 500 kg /hr
3. medical incinerator manufacturer The refractory lining of the chamber shall be strong enough to sustain minimum temperature of 1000dc in the primary chamber and 1200 dc in the secondary chamber. The refractory& insulation bricks shall have minimum 115mm thickness each & conform to IS:8-1983 & IS:2042-1972 respectively.
4. The incinerator shell shall be made of SS/MS plate of adequate thickness (minimum 5mm) and painted externally with heat resistant aluminium paint suitable to withstand temp.of 250 dc with proper surface preparation. Refractory lining of the hot duct shall be done with refractory castable (minimum 45mm thick)& insulation castable(minimum 80mm thick). Ceramic wool shall be used at hot duct flanges & expansion joints.
5.There shall be a separate burner each for the primary & secondary chamber. The heat input capacity of each burner shall be sufficient to raise the temp.in the primary & secondary chambers as 800+/- 50dc and 1050+/-50dc respectively within maximum of 60 minutes prior to waste charging. The burners shall have automatic switching off/on control to avoid the fluctuations of temperatures beyond the required temp.range.
6.Incinerator shall have graphic or computer recording device which shall automatically and continuously monitor and record dates, time of day, batch sequential number,Co,Co2,O2 in gaseous emission shall also be  measured daily.
7. Structural design of the chimney/stack shall be as per IS:6533-1989.The chimney/stack shall be lined from inside with minimum of 3mm thick natural hard rubber suitable for the duty conditions and shall also conform to IS:4682 part I-1968 to avoid corrosion to oxygen and acids in the flue gas.

8.The incinerator must have an emergency vent. The emergency vent shall remain closed ie. it shall not emit flue gaseous during normal operation of the incinerator.

9.Metal fuel tank from black steel (capacity not less than 2500 litres) and shall be installed at the incinerator Room. The tank shall be provided with all necessary fittings including fill, vent, drain and overflow line, level indication and access for inspection and maintenance. Level switches shall be provided for the following services.

(a) Low level alarm
(b) High level alarm
(c) Low level start of transfer pump
(d) High level stop of transfer pump

10.A ready built fabricated room shall be supplied for housing the incinerator. The room will be designed in such a way that free space is  available  on all sides and heat radiation  kept at minimum and giving the operators an easy workable environment and ventilation. The materials will be sufficient structural thickness of mild steel angles neatly coated with metal primer and epoxy paint to withstand sea corrosion
– effectiveness for the treatment of placenta? and expired or spoiled drugs, cytotoxic and cytostatic drugs prescribed: narcotics eg
– Does it allow to treat drug or waste containing glass (whatever color: transparent or colored white) without causing explosions?
– The ability of the liquid waste treatment (blood, urine stained, other body fluids contaminated, regardless what volume packaging?
– The efficiency of process chemicals (after neutralization and detoxification: solids and liquids)
– Is there  microbiological testing especially: the processing efficiency bascillus

the entire carcass of animals ( cattle , horses ,
Sheep, pigs , etc.) , as well as biologically hazardous waste
Products in the fuel stove .
? Opening Doors – the closure and fixation automated system ,
Which are managed remotely by the operator .
? designed to work in long mode and fast
Action ( Quick Start EP – i)
? Fully mobile – mounted on wheeled chassis
Even during the operation . Incinerators must be provided
As standard equipment a special truck

air retention for at least 2 seconds at a temperature of less than 850C, the combustion
In order to achieve the proper effect.
? must be a two-chamber incinerators, primary and secondary
Fuel stoves
? The waste products to reduce the initial volume
Possible to minimize (approximately 5% sterile ash
Form).

Incinerators should be provided in the fuel tank (diesel )
? The minimum capacity of the animal carcass incinerator
The destruction of 1000 kg / hour. Incinerator capacity is calculated
8MJ/kg- material and 60 % humidity.
? It must be possible to use the incinerator +40
C to – 15 0C laboratory incinerator
Temperature and 5% – 95% – of moisture conditions.
? PLC controller and a built-in temperature panelita complete
Automatic control, a control computer, which is stored
Information on the variation of temperature with respect to time and
Graphic images.
? must have fuel with automatic control and malfunction
Detection system.
?the ability to pre- warm-up , body waste burning on and off
Consistency is independent of the first and secondary chambers.
? ensuring the incinerator with electricity , it
Must be installed on the generator.
? clean the incinerator should be simple tools ,
Without using any additional equipment

● Able to burn 25-30kg per hour
● Consist of two chambers to ensure significant reduction in emission
● Be capable of temperature in range of 800c to 1000c
● Low maintenance design
● Must be Diesel fuelled
● Need more than 15amp 220- 250V power
● kW Consumption power consumption to be stated
● Onboard or in-built fuel storage storage tank & should use no more than 12L of dies el per hour to burn 25-30kg of waste
● Solid waste reduction in range of 90-97% ( should be routinely achieved)
·         General wastes produced on a daily basis  include paper, plastic, organic materials, boxes, plastic containers, leaves, etc;

·         Total waste produced per day: 10-12 tonnes;

·         Hours of Operation: 10 hours a day;

·         Fuel requirement: Diesel or waste oil preferred but LP gas will be considered;
Fuel options    Oil
Fuel consumption (diesel)    10 litre/hour
Average Capacity    900kg
Diamention: Length (mm)
Width (mm)
Height Excl. Flue (mm)
Door Opening (mm)    2570
1120
1340
1000×1670
Internal Chamber Dimen:
Length (mm)
Width (mm)
Height Incl Flue (mm)
2200
790
790
Operation:
Min. Operation Temprature
Max. Operation Temprature
Residence Time in Second Chamber
Temprature Monitoring
950
1320

2 sec.
YES
Key Features
-Auto ignition
-Automatic control and temprature
-Upto 250 kg per hour
-Thick refratory lining rated to 1600 deg C in main chamber retain heat, increase efficiency
-Heat resistant 5 mm steel
-Stainless steel stack
-12 cm of refractory lining- steel reinforced.
-12 month or 1000 hours waranty
-Heat recovery system
-Wide door for ash removal
-Large top opening lid for easy loading

Incinerators Biological waste disposal system (incinerator)

Incinerator must meet the following specifications:

–       Combustion capacity (kW) = 581 +/-10%

–       Combustion capacity (kcal/h) = 500,000 +/-10%

–       Max. l/h (at approx.. 50% water content) = 100 +/-10%

Further specifications will be provided with the inquiry.

The incinerator shall be fully self contained.

The incinerator plant shall incorporate a control panel for its operation. On the control panel we shall have a visual display of the chamber temperatures. This visual display must control and monitor the incinerator and his performance.

Capacity of destruction in weight shall be 60 Kg/h.

It should be able to operate not less than 10 hours/day

This incinerator must be able to destruct all combustible wastes produced by hospitals, private clinics, laboratories, institutes, etc…

Design Specification : Types A, B, C, D, and E of medical waste

“PYROLYTIC” combustion, by controlling the gasification of waste.

The incinerator must avoid the release of black smoke and fine dust, during the loadings.

It shall be able to reduce the volume of wastes by 98%.

It shall be able to hold emission in the second burn with gas residence of not less than 2 seconds.

The incineration should be completely free from visible smoke as well as offensive odours.

1.0The primary ignition burner shall providing ignition of the waste to 850 °C and must switch off to conserve fuel.

The primary combustion chamber shall be constructed from heavy steel plate and the unit is internally lined with a complete layer of hote face refractory and high efficiency insulation.

The Internal diameter of the Chimney at least: ? 400 and its height: 8 m

The Volume of the combustion chamber at least: 1.200 L

The Dimension of the door for loading in cm at least: 70×70.

Burner operation should be Automatic On/Off
Fuel?: diesel

Manufacturer to provide  necessary information for the best of  the installation

The control panel shall have all appropriate audible and visual alarms to ensure safe operation.

This incinerator with “PYROLYTIC” combustion must have:
1.A combustion chamber of waste:
oPerfectly tight door for the manual loading of waste. The loading should be Manual, Batch Load
oA burner of lighting which the use is limited to the ignition of waste.
oFrontage of loading with door seals gone up on hinges, wheel of screw plug, flexible joint, and stuffing insulating out of refractory.
oThe insulation of the combustion chamber should be composed of refractory bricks, having a high content of aluminium and insulates bricks in order to assure a minimum temperature on the outside sheet metal.
o Composition of the refractory;

?Refractory concrete :
. Thickness    : ≥100 mm
. Nature: 42% of Al203
?Insulate in fibrous panels :
Thickness: ≥75 mm
Nature: Calcium silicate.
?Burner of lighting of waste, with fuel, standard mono-bloc casting guiding  plunging flame, lighting and safety of electronic ignition, permanent ventilation, electromagnetic sluice gate of regulation and isolating valve.
Plate of combustion in Carborundum, avoiding the fixing of glass and slags

A chamber of post combustion of gases
oA burner of combustion of gases,
oA device of injection of air allowing a total recombustion of gases,
oA device of air inlet of cooling of waste gases,
oA sheath of evacuation of the gases burnt.
oCarcass in strong sheet steel with support of connection.
oComposition of the refractory;
?Refractory concrete :
?Thickness    : ≥150 mm
?Nature: 65% of Al203
?Insulate in fibrous panel :
?Thickness: ≥85 mm
? Nature: Calcium
oBurner with fuel, mono-bloc casting guiding type with horizontal flame, lighting and safety of electronic ignition, permanent ventilation, electromagnetic sluice gate of regulation and isolating valve.
oA secondary injection of air to ensure perfect oxygen content.

A control box ensuring the complete cycle of combustion.

Fan:
oElectro-ventilator distributing the secondary air, the regulation of the air flow being carried out by valves and following the control of the automatic cycle.
Controls and regulations:
Control box watertight to dust, including:

A switch circuit breaker for each engine (ventilators and burners).
A timer with adjustable temporization for the regulation of each burner.
A regulator with digital watching for the temperature of combustion.
A regulator with digital watching for the temperature of post combustion.
Electric box

The secondary combustion chamber must destroy the contaminant product and must resist to high temperature(1100 °C)

Process Filtering system: Scruber to be mentionned as optional

SMART ASH INCINERATORS FOR THE DISPOSAL OF HAZARDOUS WASTE
?    Quantity: 20 units
?    The Incinerator works with a 55 gallon open ended steel drum
?    The unit operates without fuel and used only 120v or 220v electricity for the blowers
?    Unit is capable of burning oil contaminated waste and medical wastes with a moisture content of 0 to 15%
?    Each unit is supplied with two steel drums, so that a spare is available
?    Each unit to be supplied with recommended spare parts
?    Warranty – minimum 12 months from receipt and acceptance
?    Instruction manuals to be provided in French and English

HAZARDOUS WASTE TO BE INCINERATED

Hazardous Solid Chemicals
Different types of combustible solids, used textiles, grease and toner cartridges, chemicals for water purification and  photographic consumables, and plastic material, empty metal/ plastic cans that still contain remnants of hazardous materials, oil absorbent

Hazardous Liquid Chemicals
Mainly different types of Acid, Paint, Varnish, White Spirit, Aromatic-Less Solvents, Synthetic Liquid For Brake Systems, Aircraft De-icing Liquid, Hydraulic And Compressor Oil, Freon used in some older refrigeration units, Insecticide Liquid/Spray, Air Refresh Spray and other similar chemicals

Contaminated Fuel
Mainly diesel or gasoline contaminated by water or solvents

Used and/or Contaminated Oil
Used motor oils and/or mineral oils unfit for their originally intended use. Mainly motor/gear box oil (approx. 80%) contaminated by a  mixture of white spirit and acetone (approx. 5%) hydraulic liquid (approx 5%)

Contaminated Water
Waste oils/water, leaches, hydrocarbons/water mixtures, emulsions and leachate

Contaminated Soil
Soil polluted by oil fuel of chemicals,
Soil polluted that has to be recycled in landfill,
Soil treated and replaced on site

Oil Contaminated Solids
Rags, absorbents, cardboard, oil and fuel filters, air filters are not considered as hazardous materials

Electronic Waste
Waste electrical or electronic appliances or assemblies, including printed circuit boards containing toxic material and/or heavy metal and/or emitting low radiation

Used Battery Cells
Dry battery, ups battery or other types unsorted waste batteries/battery cells, containing materials that are hazardous

Used Lead Acid Batteries
Waste lead acid batteries, drained/ un-drained and whole or crushed

Hazardous Medical Waste
Clinical and related waste arising from medical, nursing or similar practices and waste generated in clinics during the investigation or treatment of patients (bio hazard)

Expired Drugs Solid
Waste pharmaceuticals, drugs and medicines, including sensitive medicines

Expired Drugs Liquid
Waste liquid pharmaceuticals, different type liquid chemicals for treatment, medical grease and paraffin based expired medicines

Expired and/Or Contaminated Food
Spoiled fresh food or unusable meal ready to eat meals (MRE’s) dry food

Burring Capacity     100 / 200 KG/ hr    Please write your offer here
Number of Burner     02 Nos    Please write your offer here
Incinerator Type     Dual Chamber
Primary Chamber
Secondy Chamber    Please write your offer here
Incinerator Design    Controlled Air     Please write your offer here
Fuel to be used     Natural Gas / Deisel     Please write your offer here
Loading System     Manual / Batch Type    Please write your offer here
Warmer Time     20 minutes     Please write your offer here
Type of Paint    Heat Resistance enamel paint     Please write your offer here.1.       Petrol: diesel

2.       Consumption: 8-10liter/hour

3.       Capacity: to cremate (carrion and spoils) 350-400kg/hour

4.       Temperature: 900-1350?C

5.       Operation temperature: -30~40?C

6.       Incinerator weight: 1800-2000 kg

7.       Volume: 0.70-0.80m/cube

8.       Exterior dimension: 1.4-1.6*1.0-1.15m (L*W)

Supply, installation and testing of medical waste incinerator with a capacity of 75 kg / hr gas (LPG) complete with all accessories and consequently with the chimney in accordance with the technical specifications and conditions of public health
make a room for the incinerator that  accommodate three incinerators as in item 3.1.1 and attached to the  incinerator room   waste store that accommodate waste for a period of seven days and all the constructions of reinforced concrete with  preparingg  incinerator building  and store with all the work of wiring, electrical and lighting systems, water supply and sanitation
supply incinerator building and the waste warehouse with   a fire extinguish sprinkler system depends on the source of the water from network of teh general site , as well as a fire alarm system contains sensors for heat, smoke and  this system is linked with the hospital fire alarm systems
Supply, installation and testing of the ventilation system of the  incinerator room and the warehouse with  fans ROOF TOP EXHAUET FANS providing them with filters with high efficiency (HEPA FILTER ride to pull fans with taking the air change rate of 5 times per hour with streams and air required grilles
Supply, installation, testing separate conditioning unit for  waste repository DUCTED SPLIT UNITES and capacity sufficient to maintain the internal temperature at 14 degrees Celsius in summer and winter
Supply, installation, testing  of the cooling store of  insulated  prefabricated walls   inside the waste  room with a capacity of   35 cubic meters to save the medical waste at a temperature of zero Celsius till  burning  including the  cooling unit and all accessories
HAZARDOUS    wood
play wood
petroleum residual waste
hydraulic hose system
calcium hydroxide bags
bags or wooden boxes containing cyanide
medical waste
filters
pharmaceuticals
NO HAZARDOUS    sawdust
plastic
plastic and textil awnings
wood
plastic tubs
rubber
sanitary waste
EPPs
plastic bags
construction residual
contaminated rags or towels
plastic or packing of food
polyestirene dishes, glasses, spoon, fork, etc.Capacity incinerator medical waste to high combustion temperature
With a smokeless device to protect the environment and with two combustion chambers equipped with gas burners or oil
-incinerator to burn large volume pieces of 70 cm
deviation: Automatic Control System
-destructive capacity from 20 to 30 kgs
First-room / Temperature = 900 ° C combustion
2nd bedroom / Temperature = 1200 ° c afterburner

Large incinerators – INDUSTRIAL INCINERATORS – specs below.

2.) Size requirement for the incinerators is 750 — 850 kg capacity

3.) The bum rate should be 80 LL 100 kg/ hour.

4) The primary chamber shouId have an operating temperature of 900 -1200 degree C.

5) The incinerator should hate a high temperature secondary chamber and 2 second gas
retention time at 850- 1150 degree C so that it is suitable for high risk materials.

6). The incinerator should have temperature monitoring and thermostat control for ease of
operation and assurance of bum temperature to confirm correct operation.

7). The incinerator should be capable of burning any of the hazardous wastes listed in the
subsequent section.

8) The incinerator should be capable of burning diesel oil and should include a larger fuel
tank (10-500 litres) and generator (3 –40 kV) set that can be carried on the trailer with the
incinerator so that the unit requires no external electrical power supply.

9.) The incinerator should be trailer mounted so that it is a po

Hazardous Waste to be Incinerated

Hazardous solid chemical:

Different types of combustible solids, used textiles, grease, and toner cartridges, chemicals
for water purification and photographic consumables and plastic material, empty
plastic/metal cans that still contain remnant hazardous material, oil absorbent.

Hazardous liquid chemical:

Mainly different types. of Acid, Paint, Varnish, Acetone, White Spirit Aromatic-less
Solvents, Synthetic Liquid for Break Systems, Aircraft De-icing Liquid, Hydraulic and
Compressor oil, Freon, used in some older refrigeration units, Insecticide liquid/spray, air
refresh spray and other similar chemicals.

Contaminated fuel:
Mainly diesel or gasoline contaminated by water or solvents.

Used and/or Contaminated oil:

Used motor oils and/or mineral oils unfit for their originally intended use. Mainly motor
and gearbox oil (approximately 80%) contaminated by a mixture of white spirit and acetone (approximately 51%), hydraulic liquid (approximately 5%).

Contaminated water:

Waste oilshvater, leaches, hydrocarbons/water mixtures, emulsions and leachate.

Contaminated soil:

Soil polluted by oil, fuel or 11 chemicals.
Contaminated soil polluted by chemicals that has to be recycled in landfill.
Contaminated soil—treated and replaced on site.

Oil Contaminated Solids
Rags, Absorbents, Cardboard, oil and fuel filters, air filters are not consider as hazardous materials.

Electronic waste:

Waste electrical or electronic appliances or assemblies, including printed circuit boards,
containing toxic material and/or heavy metal and/or emitting low radiation.

Used battery cells:

Dry battery, UPS battery or other types, unsorted waste batteries/ battery cells, containing
materials that are hazardouy.

Used lead-acid batteries:
Waste lead-acid batteries, rained/un-drained, and whole or crushed.

Hazardous medical waste:

Clinical and related waste, arising from medical, nursing or similar practices and waste
generated in clinics during the investigation or treatment of patients (bio hazard).

Expired drugs, solid:

Waste pharmaceuticals, drugs and medicines, including sensitive medicines.

Expired drugs Iiquid:

Waste liquid pharmaceuticals, different type liquid chemicals for treatment, medical
grease, and paraffin based xpired medicines.

Expired and/or contaminated fod:

Spoiled fresh food or unusable MRE’s (Meal Ready for Eat – dry food)

Onsite Training and Assem Option for Industrial Incinerators

I. The bidders should includ 1a price in their offer for training in a central location ( Goma or
Bukavu) approximately 15 staff in the operation and maintenance of the
equipment.

Smart Ash Incinerators

1. Size requirement for the incinerators is that the unit works with a 55 gallon open ended
steel drum.
2. The unit should operate wit. no fuel and use only 120V or 220V electricity for the blowers.
3. The unit should be capable of burning oil contaminated wastes and medical wastes with a moisture content of 0-15%J
4. Each unit should come witH two steel drums, so that a spare drum is available.

Spare Parts Option
If there are any vendor suggested spare parts , that list and price should be included as an option in the offer.